Expanded View
交互式框图
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电池化成 - 框图

电池化成是电池制造中的关键工艺,用于在锂离子电芯投入使用前对其进行激活与验证。化成系统通过精确的控制和监测,确保电芯的性能、可靠性、安全性以及电芯间质量的一致性。

"longDescription": "Detailed Description of Each Block", "blocks": [ { "name": "AFE", "function": "Converts AC input power into a regulated high-voltage DC bus while improving power factor and reducing harmonic distortion.", "theory_of_operation": "Uses rectification and active power factor correction to create a stable DC bus from single-phase or three-phase AC power.", "interaction": "Receives 1-3 Phase AC Input and provides DC power to the Isolated DC/DC stage. Controlled by the Isolated Gate Driver.", "category": "onsemi", "connection": [ "Isolated DC/DC" ] }, { "name": "Isolated DC/DC", "function": "Provides galvanically isolated DC power conversion between the AFE and downstream battery-formation circuitry.", "theory_of_operation": "Uses high-frequency switching and transformer isolation to transfer energy while maintaining electrical isolation.", "interaction": "Receives power from the AFE, is controlled by the Isolated Gate Driver, and supplies the DC Link.", "category": "onsemi", "connection": [ "DC-DC Stage", "Voltage, Temp & Current Sensing" ] }, { "name": "DC-DC Stage", "function": "Regulates DC Link voltage into precisely controlled charge or discharge current for battery formation processes.", "theory_of_operation": "Uses high-efficiency switching converters to generate programmable voltage and current levels.", "interaction": "Receives power from the DC Link and collaborates with sensing and gate-driver circuits for closed-loop control.", "connection": [ "eFuse/FET Matrix", "Voltage, Temp & Current Sensing" ], "sub_blocks": [ { "name": "Synchronous Buck Boost", "function": "Provides bidirectional voltage conversion to support varying battery voltages during charging and discharging.", "theory_of_operation": "Employs synchronous MOSFET switching topology operating in buck, boost, or buck-boost modes.", "interaction": "Receives power from the DC Link and transfers regulated power to the eFuse/FET Matrix.", "category": "onsemi", "connection": [] } ] }, { "name": "Cell Switching", "function": "Routes power to individual battery cells or cell groups during formation and testing.", "theory_of_operation": "Uses electronically controlled switching devices to selectively connect or disconnect battery channels.", "interaction": "Receives power from the DC-DC stage and delivers power to the battery under controller supervision.", "connection": [ "Single or Multi Cell Battery", "Voltage, Temp & Current Sensing" ], "sub_blocks": [ { "name": "eFuse/FET Matrix", "function": "Provides protected switching and routing of power to battery cells.", "theory_of_operation": "Uses MOSFET arrays and electronic fuse functionality to control current paths and protect against faults.", "interaction": "Receives regulated power from the Synchronous Buck Boost stage and connects selected cells to the output.", "category": "onsemi", "connection": [] } ] }, { "name": "Isolated Gate Driver", "function": "Provides isolated drive signals for high-voltage power switches used in AC/DC and isolated DC/DC stages.", "theory_of_operation": "Transfers PWM control information across an isolation barrier while delivering sufficient current to switch power transistors efficiently.", "interaction": "Receives control signals from the controller and drives switches within the AFE and Isolated DC/DC stages.", "category": "onsemi", "connection": [ "AFE", "Isolated DC/DC" ] }, { "name": "Voltage, Temp & Current Sensing", "function": "Measures electrical and thermal parameters throughout the battery formation system.", "theory_of_operation": "Uses sensors, amplifiers, ADC interfaces, and signal conditioning circuits to provide feedback measurements.", "interaction": "Monitors DC Link, DC-DC stage, cell-switching circuitry, and exchanges information with the controller.", "category": "onsemi", "connection": [ "Controller" ] }, { "name": "GaN/FET Gate Driver", "function": "Generates gate-drive signals for power MOSFET or GaN switches in battery switching circuitry.", "theory_of_operation": "Delivers high-current gate pulses with appropriate timing and protection features to enable efficient switching.", "interaction": "Receives control commands from the controller and drives the eFuse/FET Matrix and related switching devices.", "category": "onsemi", "connection": [ "eFuse/FET Matrix", "Synchronous Buck Boost" ] }, { "name": "Auxiliary Power Supply", "function": "Generates low-power supply rails required by control, sensing, and communication circuits.", "theory_of_operation": "Converts AC input into multiple regulated low-voltage outputs for system electronics.", "interaction": "Receives 1-Phase AC Input and supplies power to the Isolated Gate Driver and LV DC/DC Conversion.", "category": "onsemi", "connection": [ "Isolated Gate Driver", "LV DC/DC Conversion" ] }, { "name": "LV DC/DC Conversion", "function": "Produces regulated low-voltage rails for digital and analog circuitry.", "theory_of_operation": "Uses switching or linear conversion techniques to generate stable operating voltages.", "interaction": "Receives power from the Auxiliary Power Supply and supplies the controller.", "category": "onsemi", "connection": [ "Controller" ] }, { "name": "Controller", "function": "Central processing and control element that coordinates power conversion, sensing, protection, and communications.", "theory_of_operation": "Executes control algorithms, processes sensor inputs, and generates command signals for power and communication circuits.", "interaction": "Communicates bidirectionally with sensing, gate drivers, interface components, and communication networks.", "category": "Third party", "connection": [ "Voltage, Temp & Current Sensing", "GaN/FET Gate Driver", "Interface Components", "Isolated Gate Driver" "Communication" ] }, { "name": "Interface Components", "function": "Signal conditioning and interface circuitry connecting the controller to external communication systems.", "theory_of_operation": "Performs level shifting, isolation, buffering, and protocol adaptation.", "interaction": "Exchanges signals with the controller and communication subsystem.", "category": "onsemi", "connection": [ "Controller" ] }, { "name": "Communication", "function": "External communication subsystem enabling monitoring, control, and data exchange.", "theory_of_operation": "Implements industrial communication protocols through physical-layer and network-interface circuits.", "interaction": "Communicates with the controller through interface circuitry and protected network connections.", "connection": [ "Controller", "Ethernet", "CAN-FD", "RS485" ], "sub_blocks": [ { "name": "Industrial Network", "function": "Provides communication connectivity between the formation system and higher-level control infrastructure.", "theory_of_operation": "Transfers monitoring, configuration, and control data using industrial networking protocols.", "interaction": "Connected to interface components, ESD protection, and communication ports.", "category": "onsemi", "connection": [] }, { "name": "ESD Protection", "function": "Protects communication interfaces from electrostatic discharge and transient events.", "theory_of_operation": "Uses transient suppression devices to divert destructive surge currents away from sensitive electronics.", "interaction": "Installed between external communication connectors and internal network electronics.", "category": "onsemi", "connection": [] } ] }, { "name": "Ethernet", "function": "Provides Ethernet communication connectivity.", "theory_of_operation": "Transfers packet-based network data across wired Ethernet links.", "interaction": "Interfaces through ESD protection and industrial networking circuitry.", "category": "Third party", "connection": [] }, { "name": "CAN-FD", "function": "Provides high-speed Controller Area Network communication.", "theory_of_operation": "Transfers robust differential communication frames using the CAN-FD protocol.", "interaction": "Interfaces through ESD protection and industrial networking circuitry.", "category": "Third party", "connection": [] }, { "name": "RS485", "function": "Provides differential serial communication capability.", "theory_of_operation": "Uses balanced differential signaling for reliable communication over long distances.", "interaction": "Interfaces through ESD protection and industrial networking circuitry.", "category": "Third party", "connection": [] } ] }, { "name": "1-3 Phase AC Input", "function": "Primary AC power source for the main formation power stage.", "theory_of_operation": "Supplies single-phase or three-phase AC power to the front-end converter.", "interaction": "Provides power to the AFE.", "category": "Third party", "connection": [ "AFE" ] }, { "name": "1-Phase AC Input", "function": "Auxiliary AC power source for control and support circuitry.", "theory_of_operation": "Supplies single-phase AC power to the auxiliary supply subsystem.", "interaction": "Provides power to the Auxiliary Power Supply.", "category": "Third party", "connection": [ "Auxiliary Power Supply" ] }, { "name": "Single or Multi Cell Battery", "function": "Battery under formation, testing, conditioning, or charging.", "theory_of_operation": "Receives controlled charge and discharge energy from the formation system.", "interaction": "Connected to the cell switching system and monitored by sensing circuits.", "category": "Third party", "connection": [] } ], "interconnections": [ {"source": "1-3 Phase AC Input", "target": "AFE"}, {"source": "AFE", "target": "Isolated DC/DC"}, {"source": "Isolated DC/DC", "target": "DC-DC Stage"}, {"source": "Isolated DC/DC", "target": "Voltage, Temp & Current Sensing"}, {"source": "Isolated Gate Driver", "target": "AFE"}, {"source": "Isolated Gate Driver", "target": "Isolated DC/DC"}, {"source": "DC-DC Stage", "target": "Cell Switching"}, {"source": "Cell Switching", "target": "Single or Multi Cell Battery"}, {"source": "DC-DC Stage", "target": "Voltage, Temp & Current Sensing"}, {"source": "Cell Switching", "target": "Voltage, Temp & Current Sensing"}, {"source": "Voltage, Temp & Current Sensing", "target": "Controller"}, {"source": "GaN/FET Gate Driver", "target": "DC-DC Stage"}, {"source": "GaN/FET Gate Driver", "target": "Cell Switching"}, {"source": "Controller", "target": "Voltage, Temp & Current Sensing"}, {"source": "Controller", "target": "GaN/FET Gate Driver"}, {"source": "GaN/FET Gate Driver", "target": "Controller"}, {"source": "Controller", "target": "Interface Components"}, {"source": "Interface Components", "target": "Controller"}, {"source": "Controller", "target": "Isolated Gate Driver"}, {"source": "Controller", "target": "Communication"}, {"source": "Communication", "target": "Controller"}, {"source": "1-Phase AC Input", "target": "Auxiliary Power Supply"}, {"source": "Auxiliary Power Supply", "target": "Isolated Gate Driver"}, {"source": "Auxiliary Power Supply", "target": "LV DC/DC Conversion"}, {"source": "LV DC/DC Conversion", "target": "Controller"}, {"source": "Communication", "target": "Ethernet"}, {"source": "Communication", "target": "CAN-FD"}, {"source": "Communication", "target": "RS485"} ], "Last_update": "2026-07-17",

电池化成

Iso DC/DC - Block

产品

  • High Voltage GaN FETs
    • NTBL023N65GN1

      Enhancement Mode Gallium Nitride (GaN) HEMT - GaNEXUS FET, 650V, 16 mOhm

    • NTBT023N65GN1

      Enhancement Mode Gallium Nitride (GaN) HEMT - GaNEXUS FET, 650V, 16 mOhm

    • NTBL035N65GN1

      Enhancement Mode Gallium Nitride (GaN) HEMT - GaNEXUS FET, 650V, 27 mOhm

    • NTBT050N65GN1

      Enhancement Mode Gallium Nitride (GaN) HEMT - GaNEXUS FET, 650V, 39 mOhm

  • 碳化硅 (SiC) MOSFET
    • NTBL023N065M3S

      Silicon Carbide (SiC) MOSFET – EliteSiC, 23 mohm, 650 V, M3S, TOLL

    • NTBG023N065M3S

      Silicon Carbide (SiC) MOSFET - EliteSiC, 23 mohm, 650 V, M3S, D2PAK-7L

    • NTH4L023N065M3S

      Silicon Carbide (SiC) MOSFET – EliteSiC, 23 mohm, 650 V, M3S, TO-247-4L

    • NTBL032N065M3S

      Silicon Carbide (SiC) MOSFET – EliteSiC, 32 mohm, 650 V, M3S, TOLL

  • 碳化硅 (SiC)二极管
    • FFSB0665B

      Silicon Carbide (SiC) Schottky Diode – EliteSiC, 6 A, 650 V, D2, D2PAK-2L

    • FFSP1065B

      Silicon Carbide (SiC) Schottky Diode – EliteSiC, 10 A, 650 V, D2, TO-220-2L

  • 碳化硅(SiC)Cascode JFET
    • UJ4SC075005L8S

      Silicon Carbide (SiC) Cascode JFET - EliteSiC, 5.4 mohm, 750V, TOLL

    • UJ4SC075010L8S

      Silicon Carbide (SiC) Cascode JFET - EliteSiC, 10.7 mohm, 750V, TOLL

    • UJ4C075018K4S

      Silicon Carbide (SiC) Cascode JFET - EliteSiC, 18 mohm, 750V, TO-247-4L

    • UJ4C075023L8S

      Silicon Carbide (SiC) Cascode JFET - EliteSiC, 23 mohm, 750V, TOLL

  • 高压MOSFET
    • NTHL017N60S5H

      Power MOSFET, N-Channel, SUPERFET® V, FAST, 600 V, 75 A, 17.9 mΩ, TO-247

    • NTH4LN019N65S3H

      Power MOSFET, N-Channel, SUPERFET® III, FAST, 650 V, 75 A, 19.3 mΩ, TO-247 narrow 4lead

    • FCH023N65S3L4

      功率 MOSFET,N 沟道,SUPERFET® III,Easy Drive,650 V,75 A,23 mΩ,TO-247 4lead

    • NTH4L040N65S3F

      Power MOSFET, N-Channel, SUPERFET<sup>®</sup> III, FRFET<sup>®</sup>, 650 V, 65 A, 40 mΩ, TO-247 4lead

技术文档

评估板/套件

  • EVBUM2901G-EVB

    Evaluation Board for Double Pulse Testing discrete solutions

  • EVBUM2909G-EVK

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FAQs

1. 什么是电池化成,它为什么重要?

电池化成是电池电芯制造完成后进行的可控充电和调理过程。该过程可在电芯内部形成电化学界面,验证电芯质量,并有助于确立其长期性能、安全性和循环寿命。在此阶段,对电压、电流和温度的精确控制至关重要。

2. 电池化成系统是如何控制充电电流和电压的?

电池化成系统通过带电压和电流反馈的直流电源级来调节充电参数。检测电路持续监测工作状态,并将数据传输至控制处理器,从而实现精确的充电曲线、可重复的化成循环,并防止超出设定范围的情况发生。

3. 为什么在压裂过程中,电压、电流和温度的测量至关重要?

电压、电流和温度的测量数据,为安全、准确地控制形成过程提供了必要依据。连续监测有助于识别异常情况、保持充电精度、保护电芯免受应力影响,并确保不同生产批次之间质量的一致性。

4. 电芯切换如何改善电池化成过程?

电芯切换功能可支持在化成和测试过程中,对单颗电芯或多颗电芯进行接入与管理。这使得通道利用更加灵活,能够适配不同的电池配置方案,提升系统的可扩展性,并帮助厂商优化产能产出与设备利用率。

5.安森美交互式框图如何帮助我选择元器件并编制工作表/物料清单(BOM)?

安森美的交互式框图可让您选择分类、按模块选择器件,并下载工作表。如果您需要更深入地了解该工具,请观看我们的教程视频。

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